In the general method of manufacturing children’s play equipment, from the perspective of assembly, children’s play equipment manufacturers divide product assembly units, determine assembly sequence, and minimize the number of individual parts entering the overall assembly to shorten the assembly cycle. How do children’s playground equipment manufacturers scientifically divide the assembly process? After dividing the assembly units, determine the assembly sequence of each component and assembly, and first select the assembly reference parts. The reference component is usually the base or main component of the assembly unit, which generally requires a relatively large volume and sufficient support surface. After assembling the reference parts, determine the assembly sequence of other components according to the specific structure of the assembly unit, following the rules of bottom to top, inside to outside, difficult to easy, fine to general, and heavy to light to small.
How to scientifically divide the assembly process for children’s playground equipment manufacturers:
1. Determine the job content of each process according to the characteristics of the equipment structure, pre process the process first, and analyze the degree of concentration and dispersion of the process. The previous process does not affect the assembly progress of the subsequent process, and the subsequent process cannot damage the assembly quality of the previous process.
2. Calculate the work hour quota balance for each process and grasp the production rhythm of each process.
3. Determine the equipment and labor protection supplies required for each assembly process.
4. Reasonably design research to minimize the workload that can be avoided or simplified during the assembly process, such as transportation and transposition.
5. Assembly work within the same scope, environment, or specific requirements should be arranged continuously as much as possible based on the situation.
6. Fragile, easily damaged, and easily breakable parts should be arranged in the later stage or protected with relatively safe measures as much as possible.
7. Develop job content and operating standards for each process, and prepare process specifications.
8. The standards and testing methods for the assembly quality of each process should be clearly defined and checked in a timely manner.
After the completion of processes that have a significant impact on product quality, they must be inspected and qualified in a timely manner before proceeding with subsequent assembly.
10. Conduct overall inspection and testing of product assembly quality, and fill in and retain original records and reports.
